
3 1/2" White Sublimatable Aluminum Disc with Gold Border
3 1/2" White Sublimatable Aluminum Disc with Gold Border (item SBL166) is in our Face Coverings range of Full-Color Print, with a 2.1 in x 1.75 in personalization area. At 48 pieces it costs $11.29 each all-in: $8.04 for the piece plus $3.25 to engrave, setup included. It can be ordered from a single piece. Production is 3 to 5 business days after you approve a free digital proof.
| Quantity | Price each | You save |
|---|---|---|
| 1-11 | $10.05 | - |
| 12-23 | $9.25 | save 8% |
| 24-47 | $8.64 | save 14% |
| 48-95 | $8.04 | save 20% |
| 96-249 | $7.44 | save 26% |
| 250-499 | $6.83 | save 32% |
| 500+ | $6.23 | save 38% |
Sold loose or by the case of 10. Ask us if you want a full case: we will check the case price for you.
Drop your logo on, drag it where you want it and size it. You will see exactly what we engrave, and what it costs, before you pay. The personalization area on this item is 2.1in x 1.75in.
Confirming saves this exact layout as your approved proof, so nothing is engraved that you have not seen.
- No setup fee, at any quantity (most promo sites charge $40 to $63 per design)
- Free digital proof before anything is produced
- Free artwork check at the real imprint size
- Free ground freight on orders over $250
- Artwork kept on file for fast, matching re-orders
What is the 3 1/2" White Sublimatable Aluminum Disc with Gold Border?
The 3 1/2" White Sublimatable Aluminum Disc with Gold Border is what most buyers mean when they ask for a face covering that will not look cheap in six months. It measures 3 1/2" diameter x .020" thick. This is the white colorway, one of 2 in the range.
In practice: aluminum gives you a metal look and metal durability at a fraction of the weight, and it matters when you are shipping several hundred units..
Worn at eye level, which makes it one of the highest-visibility placements available on any wearable. Laser engraving cuts through the anodised layer to bright metal. Sublimation-coated aluminum also accepts full-color photographic printing. The two together are why this item re-orders.
The dependable middle. Recipients register it as a real object rather than a handout, and you can still order in the quantities a full team needs. Concretely: $10.05 each at 1-11, $6.23 at 500+.
Specifications
| Item number | SBL166 |
|---|---|
| Product type | Face Covering |
| Material | Aluminum |
| Dimensions | 3 1/2" diameter x .020" thick |
| Shipping weight | 0 oz |
| Color | White, Gold |
| Decoration methods | Laser Engraving, Dye Sublimation, UV Printing |
| Standard imprint area | 2.1 in x 1.75 in |
| Minimum order | 1 piece |
| Durability | Very high. |
| Care | Wipe clean with a damp cloth. |
| Category | Full-Color Print |
| Collection | Face Coverings |
Decoration options
The decoration method is chosen to match the substrate, which is why the mark is permanent rather than printed on top of it. Standard imprint area on this item is 2.1 in x 1.75 in.
Laser Engraving
A focused laser removes the surface layer to expose the substrate beneath. A permanent, high-contrast, single-color mark with no ink involved.
Logos, names, dates and fine text. The default choice when the mark has to outlive the campaign.
Single color: the natural color of the material under the surface.
Dye Sublimation
Heat converts solid dye to gas, which bonds into a polyester coating or ceramic glaze. Full-color artwork embedded in the surface rather than sitting on top of it.
Full-wrap photographic decoration on mugs, coated drinkware and coated metal.
Full color. Cannot print white. The substrate supplies white.
UV Printing
UV-cured ink is jetted directly onto the product and cured instantly under ultraviolet light. Full-color, photographic-quality artwork with hard edges and no dot gain.
Multi-color logos, gradients, photographs and exact brand-color matching.
Full color, including white ink on dark substrates.
Artwork requirements
- Convert all type to outlines so fonts do not substitute in production.
- Vector files are the safe option. They hold their edges whether the mark runs at an inch or a foot.
- Send the file you have, even if it is imperfect. We will tell you honestly whether it will hold up and redraw it if it will not.
- Supply Pantone (PMS) references for any color that has to match exactly.
- Raster artwork should be at least 300 dpi at the finished imprint size, on a transparent or white background.
Production schedule
| Artwork proof | 1 business day from receipt of usable art |
|---|---|
| Standard production | 3 to 5 business days after proof approval |
| Rush production | quoted per job, with the date confirmed in writing before you pay |
| Ground transit | 1 to 5 business days depending on destination |
Common uses
Where this works best
The same item lands differently depending on who gets it and why. Here is how this one performs across the programs it sells into most.
Education, Schools & Universities
Education buys in waves: orientation, homecoming, graduation, staff appreciation. Student-facing items live rough. They go in backpacks, get left outdoors and are rarely cleaned, so durability matters more than finish. Faculty and donor gifting is the opposite problem and deserves an entirely separate specification. Roughly 38% comes off between one piece and a full run.
Healthcare & Senior Living
Healthcare buyers screen for practicality and hygiene before they screen for design. Easy-clean surfaces, no small detachable parts, and legible large-format personalization all matter. Staff appreciation is a genuine retention lever in this sector, and a good piece of drinkware or desk recognition costs a fraction of replacing a nurse. Decoration holds up in this setting, which is where cheaper substrates fail. At $10.05 before breaks this is the tier most programmes should live in.
Construction, Trades & Field Services
On a job site, an item survives or it disappears. Crews compare what they were given. Handing out two grades of the same item across a site causes more friction than giving nothing at all, so buy one specification deep rather than two shallow. An imprint area of 2.1 in x 1.75 in is enough for a logo and a line of text without crowding. Good enough to be kept, affordable enough to order in real quantity.
Weddings, Reunions & Milestone Events
Personal events are the one segment where the recipient genuinely wants the item personalized. Guests keep what they can use and discard what merely commemorates. An item that works on an ordinary Tuesday will outlive the event by years; one that only makes sense on the day will not survive the drive home. This is the sweet spot: real perceived value without a procurement conversation.
Government, Military & First Responders
This segment is precise about protocol and unforgiving about quality. Challenge coins, unit recognition, retirement and commendation pieces all carry established conventions. Sourcing compliance and documented lead times usually matter as much as the item itself. $10.05 before breaks buys something people keep rather than bin.
How does ordering and turnaround work?
| Minimum order | 1 piece |
|---|---|
| Setup | None: setup is built into the price |
| Freight | Free ground freight on every order over $250; split shipping to individual addresses available |
| Rush service | Rush available: tell us the date and we confirm it in writing before you pay |
| Proofing | Digital proof within 1 business day; production begins on written approval |
| Re-orders | We keep the approved file, so a re-order reproduces it exactly |
| Shipping | Free ground freight on every order over $250; split shipping to individual addresses available |
What do buyers ask about SBL166?
What if the artwork does not fit the imprint area?
The personalization area on SBL166 is 2.1 in x 1.75 in. If your mark does not sit well in that shape we redraw or re-proportion it and show you the result on the proof before anything is produced. Engraving is charged on the share of the area your artwork covers, so a smaller mark costs less.
How long does production take?
Standard production is 3 to 5 business days after proof approval, then 1 to 5 business days of ground transit. The clock starts when you approve the proof, not when you place the order. A free digital proof comes back within one business day of usable artwork, and nothing is produced until you approve it in writing. A rush is quoted per job, with the date confirmed in writing before you pay.
Can you work to a fixed in-hand date?
Yes, and it is the right way to brief us. Tell us the date the box has to be open rather than the date you want it shipped, and checkout works the schedule backwards from there. It refuses a date it cannot keep rather than accepting it and missing it. Standard production is 3 to 5 business days after proof approval, then 1 to 5 business days of ground transit.
Can I mix colors or sizes to reach a quantity break?
Yes. SBL166 runs in 2 colors and they combine for pricing, as long as the artwork does not change between them. Different artwork is fine as well: it gets its own proof, and setup stays free. Price breaks on this item fall at 1-11, 12-23, 24-47, 48-95, 96-249, 250-499, 500+.
What does it actually cost at quantity?
Most orders land near 48-95, which prices at $8.04 a piece. The published ladder on SBL166 runs from $10.05 a piece at 1-11 down to $6.23 at 500+, about 38% less per piece. Engraving is a separate line, shown per quantity in the cost table on this page, so the all-in figure is visible before checkout.
Do you ship to multiple addresses?
Yes, through a quote. Card checkout ships one order to one address, so for a split run send the address list with a quote request and we confirm the freight for every destination in writing before you pay. The artwork is proofed once and applied across the whole run. Ground freight is free on orders over $250.
Is there a setup charge?
No. Setup is free on every order at every quantity. Art preparation, machine setup and your digital proof are built into the price, with nothing added for them later. Engraving is a separate line, shown per quantity in the cost table on this page, so the all-in figure is visible before checkout.
What is the minimum order for SBL166?
SBL166 can be ordered from a single piece. The published ladder on SBL166 runs from $10.05 a piece at 1-11 down to $6.23 at 500+, about 38% less per piece. There is no setup fee at any quantity. The personalization area on SBL166 is 2.1 in x 1.75 in.
See it with your logo first
Send us your artwork and we will produce a free digital proof of SBL166 decorated with your mark. Usually within one business day, with no obligation and no account required.
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What SBL166 costs at each quantity
The piece, the engraving and the freight, worked out at every break on this item's own ladder. Most suppliers publish the piece price and leave you to find out the rest at checkout.
| Quantity | Piece | Engraving | All-in each | Order total | Ground freight |
|---|---|---|---|---|---|
| 12 | $9.25 | $5.50 | $14.75 | $177.00 | Priced by weight |
| 24 | $8.64 | $4.00 | $12.64 | $303.36 | Free |
| 48 | $8.04 | $3.25 | $11.29 | $541.92 | Free |
| 96 | $7.44 | $3.00 | $10.44 | $1,002.24 | Free |
| 250 | $6.83 | $2.75 | $9.58 | $2,395.00 | Free |
| 500 | $6.23 | $2.75 | $8.98 | $4,490.00 | Free |
- Ground freight is free from 24 pieces, which is where this order passes $250.00 of merchandise.
- The personalization area is 2.1 in by 1.75 in. Engraving is charged on the share your artwork actually covers, so a smaller logo costs less. Place yours on the product above and the price updates as you size it.
- At 50 pieces this costs less than 81% of the 322 other priced items in Full-Color Print.
- The table starts at 12 because below that the engraving setup costs more than the goods, and we will not guess at a price there. Ask us and we will quote a smaller run from your artwork.
- Setup is free at every quantity, including 12.


